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Common Industrial Roofing Problems in and How to Fix Them

Common Industrial Roofing Problems in Birmingham and How to Fix Them | Finishing Solutions LLC


Industrial roofing faces a variety of challenges due to the region's climate and the specific demands of industrial buildings. From heavy rains to hot summers, these conditions can cause significant wear and tear on roofing systems. At Finishing Solutions LLC, we understand the common problems that industrial roofs encounter and are dedicated to providing effective solutions. This guide will explore the most common roofing problems and offer practical solutions and preventive measures to help you maintain a durable and efficient roof.

Common Roofing Problems

Industrial roofs are susceptible to a range of issues that can compromise their integrity and performance. Understanding these problems is the first step in maintaining a healthy roof and ensuring the longevity of your investment.

Leaks and Water Damage | Finishing Solutions LLC

Problem 1: Leaks and Water Damage

Description: Leaks are one of the most common problems in industrial roofing. They can result from damaged membranes, improperly sealed penetrations, or deteriorated flashing. Water damage can lead to mold growth, structural damage, and interior damage to the building.


  • Poor installation or aging materials

  • Damaged or missing flashing

  • Clogged drains and gutters


  • Regular Inspections: Conduct routine inspections to identify and repair potential leak sources early.

  • Seal Penetrations Properly: Ensure that all roof penetrations, such as vents and skylights, are properly sealed.

  • Maintain Gutters and Drains: Keep gutters and drains clear of debris to prevent water accumulation.

Blistering and Cracking | Finishing Solutions LLC

Problem 2: Blistering and Cracking

Description: Blisters and cracks can develop on the roof surface due to trapped moisture, temperature fluctuations, or aging materials. These issues can weaken the roofing membrane and lead to leaks and further damage.


  • Trapped moisture under the roofing membrane

  • Extreme temperature variations

  • Aging and deteriorating roofing materials


  • Proper Ventilation: Ensure adequate roof ventilation to prevent moisture buildup.

  • Use Quality Materials: Invest in high-quality, durable roofing materials that can withstand temperature changes.

  • Prompt Repairs: Address blisters and cracks as soon as they are detected to prevent further damage.

Ponding Water | Finishing Solutions LLC

Problem 3: Ponding Water

Description: Ponding water occurs when water accumulates on the roof surface and does not drain properly. This can lead to leaks, structural damage, and the growth of algae and mold.


  • Poor roof design or installation

  • Inadequate drainage systems

  • Debris blocking drains


  • Improve Drainage Systems: Install additional drains or enhance existing ones to ensure proper water runoff.

  • Use Tapered Insulation: Install tapered insulation to promote drainage and prevent water accumulation.

  • Regular Cleaning: Keep the roof surface and drainage systems clear of debris.

Shrinkage and Membrane Issues | Finishing Solutions LLC

Problem 4: Shrinkage and Membrane Issues

Description: Shrinkage of roofing membranes, such as EPDM or TPO, can cause pulled seams, cracks, and tears. This problem is often due to improper installation or exposure to extreme temperatures.


  • Improper installation

  • Extreme temperature fluctuations

  • Aging materials


  • Correct Installation: Ensure that roofing membranes are installed with the correct tension and adhered properly.

  • Regular Inspections: Monitor the roof for signs of shrinkage and address any issues promptly.

  • Use High-Quality Materials: Choose roofing materials that are resistant to shrinkage and thermal movement.

Roof Punctures and Holes | Finishing Solutions LLC

Problem 5: Roof Punctures and Holes

Description: Punctures and holes can occur due to foot traffic, fallen debris, or severe weather. These can compromise the roof’s integrity and lead to leaks and structural damage.


  • Heavy foot traffic on the roof

  • Impact from fallen branches or debris

  • Severe weather conditions


  • Install Protective Walkways: Use protective walkways to minimize damage from foot traffic.

  • Regular Maintenance: Trim nearby trees to prevent branches from falling onto the roof.

  • Prompt Repairs: Repair punctures and holes immediately to prevent water ingress.

Practical Solutions and Preventive Measures

Maintaining a healthy industrial roof requires proactive measures and regular maintenance. Here are some practical solutions and preventive measures to keep your roof in top condition:

Regular Roof Inspections | Finishing Solutions LLC

Regular Roof Inspections

Schedule bi-annual inspections and after severe weather events to identify and address potential issues early. Professional inspections are more thorough and can detect problems that may be missed during routine checks.

Preventative Maintenance Programs

Implement a preventative maintenance program that includes routine cleaning, debris removal, and minor repairs. This proactive approach helps prevent major problems and extends the life of your roof.

Quality Repairs and Materials

When repairs are needed, always use high-quality materials and experienced contractors. Poor-quality repairs can lead to further damage and increased costs over time.

Proper Drainage

Ensure that your roof has an adequate drainage system to prevent water accumulation. Regularly clean gutters and drains to keep them free of debris and functioning properly.

Adequate Ventilation

Proper ventilation is essential for maintaining the integrity of your roof and preventing moisture buildup. Ensure your roofing system includes adequate ventilation to prevent issues such as blistering and cracking.

Adequate Ventilation | Finishing Solutions LLC


Industrial roofing faces unique challenges due to the region's climate and the specific demands of industrial buildings. By understanding common roofing problems and implementing practical solutions and preventive measures, you can maintain a durable and efficient roof. At Finishing Solutions LLC, we are committed to providing top-notch roofing services tailored to the unique needs of industrial properties. Whether you need regular maintenance, repairs, or a complete roof replacement, our experienced team is here to help. Contact us today to learn more about how we can protect your investment with reliable and effective roofing solutions.


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